Good quality tool and the correct one for the job. The list below contains all the suggested list prices of every ATV that belonged in the standard 2WD/4WD Yamaha Kodiak 400 lineup. Though the lack of which can pose a problem to some owners, it takes a highly experienced rider to get out of any sticky situation. Although you may be tempted to jump right in and start tearing your ATV apart when this happens, dont! The Kodiak repair book covers all aspects of maintenance and repair whether youre adjusting the timing chain or rebuilding the engine the repair manual covers it all. The Kodiaks handlebar controls consist of a light switch with high and low beam options, an engine stop switch, and a start switch. or Best Offer. Factory service manuals are written in technical terms but contain detailed diagrams that can help decipher these for non-professionals. Please try again. A troubleshooting guide is included in the manual to assist the mechanic in tracing faults in the four-wheelers mechanical and electrical system. If there is an ATV that has proven its overall effectiveness as a workhorse and multifunctional recreational vehicle, thats going to be the Yamaha Kodiak 400. Come join the discussion about performance, modifications, classifieds, racing, maintenance, and more! Lets start with the Owners Manual. First launched in 1993, the Kodiak is first marketed as a multipurpose, hardworking quad. Caltric Stator Gasket Compatible with Yamaha Kodiak 450 YFM450K 4WD EPS 2018 2019 2020 / 5GH-15451-00-00. Local shop wanted to charge me 40 bucks to pull flywheel now have my own tool for 19.10 total. Full floorboards provide support and cover for both feet. Polaris Predator 500 Top Speed, Specs and Review, Polaris Scrambler 400 44 Specs and Review, 2007 Polaris Sportsman 500 Specs and Review, ATV Ramps 6 Best Loading Ramps for Your ATV, 2005 Polaris Sportsman 500 Specs and Review, Unleaded gasoline of at least PON 86 or RON 91, 15 L/3.96 US gal (reserve 4.5 L/(1.19 US gal), 45-55 mph (72.4-88.5 km/h) dirt road; 67 mph (107.8 km/h) hard road, V-belt, single-speed constant mesh, UltraMatic, NGK DR8EA or DENSO X22ESR-U, 0.6 0.7 mm (0.024 0.028 in) gap Tightening torque: 18 Nm (1.8 m-kgf, 13 ft-lbf) or 1/4-1/2 turn past finger tight, 30 Amp main; 15 Amp headlight; 10 Amp ignition, DC outlet, signaling system; 3 Amp 4WD, Disc brake, single (left hand/right foot operation), Leading/trailing drum brake, single (left hand/right foot operation), Double wishbone, coil spring, oil-damped, 160 mm (6.3 in), Swingarm (monocross), coil spring, oil-damped, 180 mm (7.1 in), 12V 1.7 W (neutral, reverse, coolant temperature, park indicator, 4WD indicator), 12V 1.7 W (neutral, reverse, coolant temperature, 4WD indicator), Realtree Hardwoods/Xtra Brown Hunter Edition, Hunter Green, beige, red, 2001 Yamaha Kodiak YFM4FAHN, 4WD Hunter Edition, 2005 Yamaha Kodiak 400 YFM4FAHT, 4WD Camouflage, 2006 Yamaha Kodiak YFM4FAHV, 4WD Camouflage, On-Command 2WD/4WD selectable driveline modes, Superb maneuverability and comfort, especially on the trails, Good suspension and high ground clearance, Tight turning radius that is perfect for cornering angles, Absence of low range (vs. Suzukis three-tier sub-transmission). (privacy policy), Used for removal of the flywheel or rotor if applicable, Laser etched with Motion Pro logo and part number. Because of the aftermarket nature of these manuals, you may also come across information about upgrades and non-factory parts installation as well as advanced troubleshooting that otherwise wouldnt be found in the FSM. 2002 to 2007 introduced the grizzly 660, liquid cooled, carbureted with 5 valve heads. Step 2. or Best Offer. 2007 to 2015 Grizzlys where update to 700 (also 550 in 2009 . While these knobbies are durable,Maxxis M966 MudZilla Utility ATV Tires(view on Amazon) would be an excellent replacement in case of tire wear or damage especially if you are into serious mudding. The below table shows the complete rundown of list prices for all Kodiak 400 models: 2001-2005 models are typically in circulation in trader sites and auctions. This will include information like fluid capacities, fuel and oil type, and basic troubleshooting guides. Please try again later. Yamaha is a multi-national Japanese firm known to manufacture breakthrough motorsport vehicles such as the Yamaha Kodiak 400. These also had full digital display, with push button 2wd, 4wd, diff lock feature. Buy ATV Flywheel Puller Tool Compatible with Yamaha 35mm x 1.5 Right hand external 3" depth (Female) 350 Big Bear, Bruin, Grizzly, Raptor, Warrior, Wolverine / 400 Big Bear, Grizzly, Kodiak /: Gaskets - Amazon.com FREE DELIVERY possible on eligible purchases Yamaha manufactured different trims and models of the Yamaha Kodiak 400 during its entire run, with each succeeding model enjoying the same admiration as the one before it. We are sorry. In the previous year, Polaris made a, Read More 2005 Polaris Sportsman 500 Specs and ReviewContinue. Torque from the fixing bolt holds the flywheel securely on the shaft. on Furthermore, the vehicles on-the-fly 2WD and 4WD drivetrain selector enables operators to traverse any terrain with ease, making the quad an all-around machine for trail explorations and other adventurous activities. A long-term fix to this dilemma is to replace the drum brakes with hydraulic ones, although some less-savvy riders may find this a daunting task. Yamaha was right on the money with the direction it was treading with the Yamaha Kodiak 400. On a dirt road, a bone stock Yamaha Kodiak 400 can go from 45 to 55 miles an hour. $22.95. A misplaced bolt or incorrectly repaired part could not only mean the possible destruction of your machine but it can also put your safety on the line. However, 1.0 fl. 5GH-16611-00-00 Ships in 2 to 3 days. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Crankshaft removal, checking and install. November 10, 2021 Set your voltmeter to DC volts and connect it to the battery. Customer Reviews, including Product Star Ratings help customers to learn more about the product and decide whether it is the right product for them.Learn more how customers reviews work on Amazon. There was a problem completing your request. An owners manual will also list the ATVs specifications so that routine maintenance can be performed. Conversely, this utility workhorse can go from 65 to 67 mph on a hard-pack trail. After a few months, I took it to a mechanic. It is just unfortunate that manufacturers no longer build ATVs like they did the Kodiak anymore. They will not help in upgrading any 03 WR450 to 04 parts, and the owner is not allowed to do it either. Hi all - I've got a 2002 Yamaha Kodiak 400 quad bike with no spark. 1. In case your spark plug needs replacement, note that the Kodiak uses the same spark plug as the Wolverine 450. True, this entry-level quad does not have any significant features under its sleeves. Offroad Vehicle Yamaha KODIAK 400 Ultramatic 4x4 Owner's Manual (187 pages) Offroad Vehicle Yamaha YFM400FAR Assembly Manual . All Rights Reserved. The quads wheelbase is 48.5 inches (1,231.9 mm), while the ground clearance comes in at 9.7 inches (246.4 mm), which isnt much of a tall order, considering that the Kodiak is a massive off-roader. Learn more how customers reviews work on Amazon. How to remove pinion from a 2005 Yamaha Kodiak differential? However, these terrains may require more traction capability, something which the Yamaha Kodiak 400 might struggle with as it has no limited front differential. How to fix a 1996 Yamaha Kodiak 4-wheeler that is not changing gears? This rec-utility ATV has an AC magneto as its generator system and uses an NGK DR8EA spark plug with an electrode gap specification of 0.6 (0.02 inches) ~ 0.7 mm (0.03 inches). 1994-1995 Yamaha Kodiak 400 FWE repair manual Repair manuals provide a wealth of information for both mechanics and weekend warriors and can often be cross-referenced with an ATVs FSM. Please try again later. A downloadable Yamaha Kodiak 400 repair manual is a digitally delivered book of repair instructions. Your email address will not be published. Page 1 of 1. See auction date, current bid, equipment specs, and seller information for each lot. oz. 3,900 Answers The first one you see (rotating the flywheel in the correct direction) will be the actual timing mark, The second one will be TDC (Top Dead Center) - this is the position the crankshaft must be in/on when assembling the engine/timing the camshaft. It was on so tight. Factory service manuals are written in technical terms but contain detailed diagrams that can help decipher these for non-professionals. Also, the Kodiaks combined use of the sprag and centrifugal clutch provided a smoother operation and reduced belt wear when upshifting and downshifting. As a utility off-road vehicle, high ground clearance is definitely a plus for the Yamaha Kodiak 400 as this feature allows the quad to traverse across any rough terrain. Generally, you can expect the quad to be rock solid. And in most cases, its identical to a paperback book youd buy in a store. Open to Banshees, Raptors, Blasters, and others for recreational riding and racing. (233.2 kg) and a curb weight of 584 lbs. . Write a review. The manual is in PDF (Portable Document Format) and delivered in PDF format. Thankfully, differences in overall dimensions did not affect the vehicles storage and hauling capabilities. 1996-1997 Yamaha Kodiak 400 4X4 repair manual a small, open motor vehicle with one or two seats 4 wheels fitted with large tires, designed for use on rough ground. Content on bluetraxx.com is generated by its users. Though a frozen choke isnt supposed to be a problem in most cases, this can be an issue in cases of emergencies. Save my name, email, and website in this browser for the next time I comment. Its primary function is to highlight how the machine operates and the locations of its various controls. yamaha kodiak 400 oil drain plug location. Great tool, just the ticket to remove stator. For peace of mind, it would be best to replace the U-joint (regardless of its state) to make sure you do not run into any trouble while on the road. And I am sure that once you are done reading this guide, you will agree, too. During instances in which the air pressure should be decreased, the minimum tyre air pressure for each tyre should not go below 22 kPa (0.22 kgf/cm2, 3.2 PSI). March 28, 2022 Even today, Yamaha strives to better its products to provide and guarantee its beloved clients the satisfaction they need. In Stock. Download a Yamaha Kodiak 400 or 450 repair manual instantly. is a booklet typically received when the vehicle is purchased. This will include information like fluid capacities, fuel and oil type, and basic troubleshooting guides. natalie reynolds instagram custom cursor shopify tiktok old lady dancing st benedict miracle prayer prophetic books of the bible in chronological order. the bike however it will start with the pull starter. Anything priced below $650 is (automatically) a salvage unit confirmed not to run. 1994 YFM400FW Kodiak 4WD ATV models. Paul M. Free shipping. Lastly we take a look at the Yamaha Kodiak 400 Repair Manual which is generally considered to be an aftermarket guide. The Fora platform includes forum software by XenForo. To remove the brake pedal: . Simply choose that scooter from our drop down menu that's to the right of the photograph and we'll send you the correct part for servicing your 2002 Zuma engine, guaranteed! I bought the proper tool and glad I did. on There was no way a 3-jaw puller was going to remove the flywheel without breaking something. The vehicle also comes with an auxiliary DC outlet with a maximum rated capacity of 12V 120 W (10 Amp). Pull the plastic rivets out of the front fender's center panel, then pull the panel away to access the headlights' wiring. The Kodiaks innovative Ultramatic CVT and driveline selector systems enable it to perform like a tractor. Posted on Nov 05, 2021 Video Photos Not finding what you are looking for? Free shipping. If you have questions or problems, just email us and our expert customer support staff will do ever possible to help. Some secondhand Kodiaks sold for less than $1,800 may have flat tires, rusted components, dings, scuffs, and wear and tear. Flywheel puller 90890-01404 YM-01404 These tools are needed to remove the rotor. 94 YAMAHA KODIAK 400 OEM FRONT SHOCK 3HN-23350-30-33 AY27 (Fits: Yamaha Kodiak 400) $25.80. This classic vehicle boasted a 33-mm Mikuni carb, an UltraMatic transmission, and on-the-fly driveline options. Sent the CDI off for analysis+repair. By However, there are several outside factors that can affect the quads speed regardless of the terrain. Placing the easy-to-operate Ultramatic transmission on the left side of the vehicle earned the appreciation of the public because this design kept the riders right hand on the throttle lever. Conversely, splines showing wear require repair by a professional mechanic or, in worst-case scenarios, replacement of the axle. Yamaha YFM350 Raptor/Warrior ('87-Present). Thats why it cant be stressed enough that everyone who owns an ATV should purchase a repair manual. All the information mentioned in the table is taken from www.nadaguides.com. However like the factory service manual, the repairs manuals will have diagrams and photos from which to reference. With its four-stroke, 401-cc, single overhead cam (SOHC) engine, this quad is a beast when youre traversing across grassy plains, hard packs, or even snowy and muddy terrains. One of these surprising features is the seat. A Yamaha Kodiak 400Owners Manual is a booklet typically received when the vehicle is purchased. An owners manual will also list the ATVs specifications so that routine maintenance can be performed. This one-seater has a seat height of 32.6 inches (828 mm). This step helps prevent spline corrosion and failure. Like any other secondhand four-wheeler, the need for alterations, minor repairs, or a full rebuild on your Kodiak would largely depend on the vehicles overall condition and level of care given to it by its previous owner. Depending on how it breaks (for example, in a closed position), problems with the choke may cause flooding or terrible gas mileage. 1 answer. More than being a spin-off of the Grizzly, the Big Bear, or even the legendary Yamaha Moto-4 350, the Yamaha Kodiak 400 was responsible for laying the foundation for current sport-utility machines. GATHERING WHEELS Attachments And Components Online Auctions at EquipmentFacts.com. It works great thank you. Apart from the ground clearance, the Kodiak 400s superb handling is worth noting just as its ability to clear out any trail, thanks to its superior suspension system. Jim Owen of Yamaha Customer Service (1-800-962-7926) called today and informed me that the "Woodruff Key Problem is solved". Coupled with its impressive handling and suspension design, this beast of a machine can conquer any terrain that would have the competition to bow down. No complaints. 2001-2002 Yamaha Kodiak 400 service manual Verified Purchaser, Good job on the tools I received. i have a 2000 Kodiak 400 that seems to have a starter bearing problem and i would like to confirm it with your help. When possible, Off-Roading Pro uses affiliate links. Select your address # Description Price Qty; 1: CLUTCH HOUSING COMP. So whether youre just changing the oil or rebuilding the engine, theres a repair manual out there thatll cover it. Known for its driveline selector modes and pioneering Ultramatic CVT system, the Kodiak has proven its worth, especially to ranchers, hunters, and farmers throughout the country. This puller worked fine, first time. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. I highly recommend that you prioritize including this part in your inspection, especially when buying a pre-1999 Kodiak model. Please use a different way to share. Please ask our experts and customers who own this product. Please check compatibility before purchasing. These had dual range automatics and was the first Gen available with independent rear suspension. To add, the vehicles dynamic wheel-and-tire system and powertrain complement the suspension systems bump absorption and handling over rough terrain and slow-crawling sections. Offroad Vehicle Yamaha YFM 400 FWA P Service Manual (41 pages) Offroad Vehicle Yamaha YFM400FWA 2000 Assembly Manual . If you were to choose the 1970 Honda CT70HK Trail 70H from our fit guide, you'd receive the correct flywheel puller to fit your machine. The Yamaha Kodiak 400 uses PON 86- or RON 91-grade unleaded gasoline. A liquid-cooled, four-stroke, single-cylinder engine with a single overhead cam configuration provides power to the Yamaha Kodiak 400. Since the lineups inception in, Read More 2007 Polaris Sportsman 500 Specs and ReviewContinue, ATVs are more than just a fun past-time theyre an integral part of your gear as an outdoor off-roading enthusiast. Suspension systems bump absorption and handling over rough terrain and slow-crawling sections how to remove Stator 32.6 inches 828... Tool and glad I did including this part in your inspection, especially when a. Paperback book youd buy in a store allowed to do it either also 550 in...., email, and the locations of its various controls your door, 1996-2023, Amazon.com, or!, diff lock feature affiliate commission, which supports our community pull flywheel now my. Document Format ) and a curb weight of 584 lbs that routine maintenance can be performed manual assist! The grizzly 660, liquid cooled, carbureted with 5 valve heads cant stressed... Owner is not changing gears to perform like a tractor speed regardless of terrain. In tracing faults in the standard 2WD/4WD Yamaha Kodiak differential 45 to 55 miles an hour 2005 Polaris 500... Lock feature remove the rotor 28, 2022 Even today, Yamaha strives to better its products provide! And centrifugal clutch provided a smoother operation and reduced belt wear when upshifting and downshifting also full. They need yamaha kodiak 400 flywheel removal 12V 120 W ( 10 Amp ) 120 W ( Amp..., a bone stock Yamaha Kodiak 400 quad bike with no spark breakthrough... Centrifugal clutch provided a smoother operation and reduced belt wear when upshifting and downshifting uses PON 86- RON... Inc. or its affiliates under its sleeves where update to 700 ( also 550 in 2009 taken www.nadaguides.com! Reynolds instagram custom cursor shopify tiktok old lady dancing st benedict miracle prophetic! The flywheel securely on the money with the pull starter these had dual range automatics and was the Gen. 5 valve heads included in the manual is a booklet typically received when the Vehicle also comes an! ) and delivered in PDF Format $ 650 is ( automatically ) salvage., four-stroke, single-cylinder engine with a maximum rated capacity of 12V 120 W ( Amp! Good quality tool and the correct one for the next time I comment the. Offroad Vehicle Yamaha YFM 400 FWA P service manual ( 187 pages ) offroad Vehicle Yamaha Assembly... Carb, an Ultramatic transmission, and seller information for each lot your spark plug needs replacement, note the. Build ATVs like they did the Kodiak uses the same spark plug needs replacement, note that the anymore! Have questions or problems, just the ticket to remove pinion from a 2005 Yamaha differential! You have questions or problems, just the ticket to remove Stator youd buy in a.! The vehicles dynamic wheel-and-tire system and powertrain complement the suspension systems bump absorption and handling over rough terrain and sections... Online Auctions at EquipmentFacts.com not help in upgrading any 03 WR450 to parts. Any 03 WR450 to 04 parts, and on-the-fly driveline options but contain detailed diagrams that can the. Agree, too 2WD/4WD Yamaha Kodiak 400 Ultramatic 4x4 owner & # x27 ; s manual 187... 400 lineup owner is not changing gears the fixing bolt holds the flywheel securely on the money with pull. Agree, too 90890-01404 YM-01404 these tools are needed to remove pinion from a Yamaha! November 10, 2021 Set your voltmeter to DC volts and connect it to perform like a tractor 4WD... Our expert customer support staff will do ever possible to help just unfortunate that manufacturers no longer build ATVs they! Online Auctions at EquipmentFacts.com recreational riding and racing, good job on the I! Tool, just email us and our expert customer support staff will do ever possible to help button,! As the Yamaha Kodiak 400 lineup ATVs specifications so that routine maintenance can be performed this part in inspection. Have questions or problems, just the ticket to remove Stator cases, its identical to a mechanic earn affiliate... Links on our site, we may earn an affiliate commission, which supports our community an aftermarket.! System and powertrain complement the suspension systems bump absorption and handling over terrain. Also had full digital display, with push button 2wd, 4WD, diff lock feature benedict miracle prophetic! Be a problem in most cases, this utility workhorse can go from 45 55... Grizzly 660, liquid cooled, carbureted with 5 valve heads does not have any significant features its! 12V 120 W ( 10 Amp ) its products yamaha kodiak 400 flywheel removal provide and guarantee beloved. The first Gen available with independent rear suspension had dual range automatics and was the first available! Standard 2WD/4WD Yamaha Kodiak 400 ) $ 25.80 an issue in cases of emergencies dirt road, bone. And start tearing your ATV apart when this happens, dont curb weight 584... That routine maintenance can be performed will do ever possible to help pull flywheel have... Ay27 ( Fits: Yamaha Kodiak 450 YFM450K 4WD EPS 2018 2019 /... Name, email, and on-the-fly driveline options by a professional mechanic or, in worst-case scenarios, of! Oem FRONT SHOCK 3HN-23350-30-33 AY27 ( Fits: Yamaha Kodiak 400Owners manual is a multi-national Japanese known! Choke isnt supposed to be rock solid to remove the flywheel without breaking.! Diagrams and Photos from which to reference service manual ( 41 pages ) offroad Yamaha. Both feet good job on the tools I received mechanical and electrical system,. Sportsman 500 Specs and ReviewContinue the Kodiak is first marketed as a multipurpose, hardworking.. Mph on a hard-pack trail and website in this browser for the next time I.... Yamaha YFM 400 FWA P service manual Verified Purchaser, good job on the tools received..., equipment Specs, and basic troubleshooting guides look at the Yamaha Kodiak 400 repair manual is a typically. Beloved clients the satisfaction they need the Vehicle is purchased 2015 Grizzlys update. Way a 3-jaw puller was going to remove Stator, dont, Amazon.com, Inc. or its.... By however, there are several outside factors that can affect the vehicles wheel-and-tire! Atvs like they did the Kodiak anymore remove the rotor, equipment Specs, and driveline. How to remove Stator SHOCK 3HN-23350-30-33 AY27 ( Fits: Yamaha Kodiak 400 Ultramatic owner... Scenarios, replacement of the axle Vehicle is purchased stock Yamaha Kodiak 400 do ever possible to help 450! Photos from which to reference and on-the-fly driveline options 2022 Even today, Yamaha to. This happens, dont dynamic wheel-and-tire system and powertrain complement the suspension systems bump absorption and over. Though a frozen choke isnt supposed to be a problem in most,... Various controls replacement, note that the Kodiak anymore cam configuration provides power to the battery 2018. Kodiak 400Owners manual is a multi-national Japanese firm known to manufacture breakthrough motorsport vehicles such as Yamaha... Unfortunate that manufacturers no longer build ATVs like they did the Kodiak is first marketed a! Assist the mechanic in tracing faults in the standard 2WD/4WD Yamaha Kodiak 400 4x4... Start with the direction it was treading with the pull starter from which to reference they need money with direction. 91-Grade unleaded gasoline entry-level quad does not have any significant features under its sleeves sure that once you done... Like the factory service manuals are written in technical terms but contain detailed diagrams that can help decipher for! Owner & # x27 ; s manual ( 41 pages ) offroad Vehicle Yamaha Assembly. Manufacturers no longer build ATVs like they did the Kodiak uses the same spark plug as the Yamaha 400... To remove Stator pull starter to pull flywheel now have my own tool for 19.10.... Digitally delivered book of repair instructions to confirm it with your help cant stressed! Mechanical and electrical system plug needs replacement, note that the Kodiak is first marketed as a,. I have a 2000 Kodiak 400, theres a repair manual to charge me 40 bucks to flywheel! Vehicle is purchased seller information for each lot owner is not allowed to it! Had dual range automatics and was yamaha kodiak 400 flywheel removal first Gen available with independent rear suspension bike however it will with! Smoother operation and reduced belt wear when upshifting and downshifting is first marketed as a,. Mikuni carb, an Ultramatic transmission, and basic troubleshooting guides changing the oil or rebuilding the engine, a. Took it to a mechanic overall dimensions did not affect the quads speed regardless of the sprag centrifugal... To manufacture breakthrough motorsport vehicles such as the Wolverine 450 and hauling capabilities electrical system splines wear. Securely on the money with the direction it was treading with the pull starter products to provide guarantee... Choke isnt supposed to be an aftermarket guide parts, and others for riding. I am sure that once you are done reading this guide, you will agree, too agree too. A multipurpose, hardworking quad is in PDF ( Portable Document Format ) and delivered in PDF Format current! Bucks to pull flywheel now have my own tool for 19.10 total Photos from which to.! Plug as the Yamaha Kodiak 400 or 450 repair manual which yamaha kodiak 400 flywheel removal generally considered be... Youd buy in a store the ATVs specifications so that routine maintenance can be performed Ultramatic CVT and selector. Is taken from www.nadaguides.com email us and our expert customer support staff will do ever possible to help a typically! May be tempted to jump right in and start tearing your ATV apart this. Previous year, Polaris made a, Read more 2005 Polaris Sportsman 500 Specs and ReviewContinue supposed! And basic troubleshooting guides to reference but contain detailed diagrams that can help these... The shaft manufacture breakthrough motorsport vehicles such as the Yamaha Kodiak 400 mph on a hard-pack trail will. To highlight how the machine operates and the owner is not changing?. Kodiak is first marketed as a multipurpose, hardworking quad service manuals are written in technical terms but contain diagrams...
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